Iron-air chemistry delivers 100-hour grid storage at one-tenth the cost of lithium-ion. We build them in Pittsburgh and deploy them across North American utilities — turning intermittent wind and solar into firm, dispatchable, multi-day power.
Iron-air cells run on a reversible oxidation reaction that humans have understood for two centuries — the same reaction that turns iron orange in a damp basement. We charge a cell by reducing iron oxide back to metallic iron. We discharge it by letting the iron rust again, harvesting the electrons that move during the reaction.
The result is a battery whose materials cost almost nothing. No lithium, no nickel, no cobalt, no rare earth supply chains. Just iron pellets, water, and air drawn in from outside the container.
The transition runs into a wall around hour five. Wind farms go quiet for a week at a time. Polar vortexes shut down solar for ten days. Lithium-ion batteries can't economically store energy over multi-day periods — the chemistry isn't built for it. Iron-air is.
Source — Department of Energy Long-Duration Storage Shot reference architecture, 2025 update. Lithium-ion costs include capacity overprovisioning required to achieve equivalent duration. Iron-air costs include 25-year container, electrolyte, and replacement cycle. Independently audited by RMI in collaboration with NREL.
Long-term tolling or PPA structured against the utility's resource adequacy needs. Site selected on existing substation or retiring fossil land — no new transmission required.
Iron-air's non-flammable, non-toxic profile means category-shifting permit speed. No NFPA 855 hazardous fire suppression. No critical mineral disclosure cycle. Months, not years.
Containers ship from our Pittsburgh factory on flatbeds. Each unit is a self-contained 1 MW / 100 MWh storage block. A typical 100 MW site is 50 containers on a six-acre pad.
Containers connect to substation in 14 days each. SCADA integration with the utility's EMS, dispatchable like any other generation asset, first cycle within two weeks of energization.
Our first commercial cell ran in 2022. Three years later, we have over a gigawatt-hour deployed across utility partners in eleven states and two Canadian provinces — and a contracted pipeline that takes us past eight gigawatt-hours by 2027.
Two hundred and forty engineers, electrochemists, manufacturing leads, and operators. Most have spent careers at utilities, national labs, or the inside of fossil generation stations. We hire for the experience of running real infrastructure.
Previously VP of Battery R&D at Tesla. Before that, Argonne National Lab. PhD MIT electrochemistry, 2008.
25 years at NREL leading long-duration storage research. Co-authored the DOE's reference framework for iron-air cells.
Formerly VP of Origination at NextEra Energy Resources. Has structured over $14B in utility PPAs.
Built and ran Tesla's Nevada cell plant ramp-up. Before that, Bosch automotive operations across three continents.
We work directly with vertically integrated utilities, IPPs, and grid operators across North America. Our commercial team can have a preliminary techno-economic analysis back to you in under two weeks.